Piston Profile: The piston profile is carefully designed to maximize compression ratios, ensuring efficient combustion and power generation.
This profile is customizable to fit various engine types and applications.
Skirt Design: The piston skirt is engineered for minimal friction, reducing wear on the cylinder walls. This design enhances longevity and minimizes heat generation.
Ring Grooves: Precision ring grooves are cut into the piston to accommodate compression rings, oil control rings, and other essential components. These grooves are tailored to exact specifications to ensure proper sealing and lubrication.
Valve Pockets: Valve pockets are incorporated to facilitate efficient airflow and combustion, optimizing engine performance and minimizing emissions.
Cooling Features: Depending on the application, cooling features such as internal oil galleries or cooling fins may be integrated to manage heat effectively.
Manufacturing Process:
The manufacturing process of these forged machined pistons is characterized by precision and quality control at every step. The process includes:
Forging: The pistons are forged using high-pressure machines to create a dense, strong structure with minimal porosity.
Machining: Computer-controlled machining equipment ensures that each piston is precisely cut to match the design specifications. This process guarantees uniformity and consistency across all 1000 pieces.
Heat Treatment: Heat treatment processes are employed to enhance the pistons' strength, hardness, and thermal stability.
Quality Control: Rigorous quality control checks are performed throughout the manufacturing process to detect any defects or deviations from specifications.